Tag Archives: G/5

Building a Custom Stained Glass Mold with G/5

By Tom Pawlak

A few years back Mary, my better half, suggested I make a stained glass lamp for our den at home. There are molds commercially available for making glass lampshades. They hold glass pieces in position in the desired curved shape until the soldering process is complete. Unfortunately, the shape I wanted was not available. I wanted something similar in size and shape to the fabric-covered lamp shade in the den. In the end, I decided to make a custom mold. Continue reading

Quick Fix for a Damaged Table Saw Ripping Fence

By Tom Pawlak

25 years of use (some might say abuse) had taken its toll on the heavy aluminum rip fence on our Delta Rockwell 12″–14″ Tilting Arbor Saw. Deep saw kerf grooves on the face of the fence had become a hazard because wood occasionally got hung up on it when ripping stock.Over a few months, each time I used the saw I thought about how it could be repaired. While the plan was still developing in my head, more than once I clamped a flat piece of plywood to the ripping fence face to temporarily create the smooth surface that I needed. Continue reading

Using G/5 as a Clear Filler for Dented Varnish Trim

By Tom Pawlak

A few years ago a customer approached me at one of the trade shows to say he loves our G/5 Five-Minute Adhesive for filling dents in wood trim prior to reapplying varnish. I thought what a great idea. It cures clear, can be wet sanded in an hour (longer if you are dry sanding) and can be varnished over without a problem. It looks much better than filling with wood putty because it is clear. It can be difficult matching the surrounding wood color when filling with wood putty.

I used his tip the last time I prepared my wood strip canoe for a fresh coat of varnish. It had Continue reading

Using G/5 Five Minute Adhesive

G/5 Uses and Tips

By Tom Pawlak and J.R. Watson

Spot prime metals with G/5 in place of slower drying paint primers for indoor applications prior to applying latex paints. Latex paint can be applied to G/5 about ten minutes after the epoxy is applied and while the epoxy is still soft. G/5 provides a thin barrier and prevents rust that otherwise forms in latex paint when it dries over bare steel.

Model railroad set builders create natural looking surfaces by applying a film of G/5 adhesive and then sprinkling small objects onto the surface while it is still uncured. These Continue reading

A Quick Fix to a Broken Spinnaker Pole

By Meade Gougeon

Adagio, our 35′ trimaran, was already off to a bad start in the 100th anniversary of the first running of the Chicago to Mackinaw race with an over-early call by the race committee. Everything went downhill from there.

Less than an hour into the race the luff wire in our number one genoa parted, putting our crucial 360 sq ft light air weapon out of business. Attempts to use it to leeward on our spinnaker pole resulted in more loads than the pole was designed to handle. It collapsed with a bang! Continue reading

Storm the Castle

By Tom Pawlak

A while back, my nephew Robbie, about 15 years old at the time, asked for help building a trebuchet (a form of catapult) for an upcoming Science Olympiad competition that his school was involved in. He had located a nice set of plans online that were based on a lattice-type structure using hardwoods. The website offered a fairly detailed plan and included project photos to help during the build. Continue reading

Quick Lawn Mower Repair

By Tom Pawlak

I hesitated to write this article because my friends accuse me of being a cheapskate. The text and photos to follow will only strengthen their argument. That being said, I can’t be the only person who would prefer to fix something rather than buy new. Besides, I can’t resist the opportunity to experiment with WEST SYSTEM® epoxy. Continue reading

Furniture repair with G/5 epoxy

Furniture Repair with G/5

By Tom Pawlak

I recently broke the leg off an old workshop table. The tabletop was made of particleboard covered with Formica™. The screws holding the leg in place had pulled out and taken chunks of particleboard with them (The problem).

I was desperate to use the table later in the day so G/5 Five-Minute Adhesive seemed perfect for the repair. This is a good method for repairing inexpensive particleboard/fiberboard furniture: Continue reading

G/5 Adhesive Tips

By Tom Pawlak

Many of us at Gougeon Brothers experiment with WEST SYSTEM® products on personal projects at home as well as at work. We often push products and techniques beyond the limits recommended in our literature. Sometimes the experiment fails, sometimes we discover something very useful. Continue reading

Make Shop Tools Quickly with G/5

By Tom Pawlak

Gougeon Brothers’ G/5 Five Minute Adhesive can be used an infinite number of ways to repair and build a great variety of projects. From filling stripped screw holes in drywall to repairing broken wooden furniture, its versatility is limited only by one’s imagination. I value G/5 in my workshop because its quick cure time lets me build quality jigs, fixtures and molds that are available for use almost immediately. Continue reading