Tag Archives: Don Gutzmer

rudder and dagger board

Sunfish Wood Restoration

By Don Gutzmer

During the fall of 2016, I took a technical call from a customer who owned a Sunfish Sailboat. He lived in the area and was looking for help repairing a few minor gel coat cracks and restoring his wooden dagger board and rudder. I told him I would be happy to help because this would be a good opportunity to write an article about using WEST SYSTEM 105 Resin and 207 Special Clear Hardener for the wood restoration part of his project. The mahogany dagger board and rudder had weathered over the years because of only being varnished. Continue reading

Fake It Until You Can Make It

By Don Gutzmer

Wood inlay marquetry has been around for a very long time, and I am always looking for different ways to use epoxy. I have learned that it is possible to use a laser jet printer with a clear transparency film to print an image, then transfer that image onto a substrate coated with WEST SYSTEM Epoxy, resulting in the look of marquetry without all the cutting, fitting and craftsmanship. (Ink jet printers do not work with this process because the ink does not transfer to the transparency film.) The image could be a picture of a wood inlay or whatever you can imagine. Here is the process I have found that works the best. Continue reading

Cold Weather Bonding

By Don Gutzmer

“Whats the lowest temperature WEST SYSTEM Epoxy can be applied?” During cold weather, this is a common question our Technical Advisors are asked. Fortunately, its one were well equipped to answer. Gougeon Brothers, Inc. got its start in the world of DN Iceboat racing. Both Meade and Jan Gougeon have won multiple DN cup races worldwide. Its not unusual for an iceboat to need repairs mid-regatta, so part of the discipline of iceboat racing is getting epoxy to cure despite cold working environments. The trick is using strategies that bring epoxy temperatures up to adequate cure levels in cold working environments. Continue reading

Warm Temperature Bonding

By Don Gutzmer

During warm summer months, handling characteristics of WEST SYSTEM Epoxy will be different than at other times of the year. Our cure times are based on an ambient temperature of 72°F, but in warmer temperatures the epoxy will cure faster. There are some steps you can take to ensure good results when using WEST SYSTEM Epoxy in warm environments. Continue reading

Cockpit Sole Repair

by Don Gutzmer

As a technical advisor, part of my job is to guide our customers to the correct product selection and discuss proper repair procedures. Sometimes it’s a fun challenge to take on my own projects to stay busy, and it helps me learn what my customers are up against when they do similar projects. This project was repairing the cockpit sole (floor) of a 1994 Four Winns 190 Horizon. The pictures will help tell the story. Continue reading

Sea Ray 400 Seat Repairs

By Sam Magruder

I have a 1996 Sea Ray 400 Express Cruiser that I purchased in April 2014. The vinyl is in excellent condition in the cockpit. However, when someone sat in the front passenger seat (45″ wide) the back looked like it wasn’t attached. I went to the Sea Ray Owners Club website to explore the repairs and a fix for the seat. I learned that if I waited until the seat back broke, the vinyl would be damaged, and it would be costly to replace. Continue reading

completed skim board

Vacuum Bagging a Skim Board at MITES Competition

By Ben Gougeon and Don Gutzmer

For the past couple of years Gougeon Brothers Inc. has been involved with the Michigan Industrial and Technology Education Society (MITES). This non-profit organization consists of over 600 members involving both high school teachers and students who believe in the power of hands-on learning. The students build a project throughout the year and compete in the MITES annual regional, state and national competition.

Continue reading

G/Flex Keel Repair

By Don Gutzmer

Early in March of 2012, a local boat owner called our technical line and asked about repairing his cast iron wing keel with WEST SYSTEM® Epoxy. He asked if a technical advisor would be willing to take a look at the cracks on his keel and recommend the best way to repair it. After looking at the boat I gave the customer a call back and recommended using G/flex® Epoxy. The advantage of G/flex is that it is a toughened system that has a tensile elongation of more than 30 percent, which would prevent cracks from reappearing in the fairing compound. The boat owner then asked if I Continue reading

SLIVER Project

by Don Gutzmer

After attending the 2012 Port Townsend Wooden Boat Festival, I visited the Northwest School of Wooden Boat Building in Port Hadlock, Washington. School instructor Bruce Blatchley was excited to show off their one-of-a-kind boat project, Sliver. The 62-foot double-ended daysailer was designed by well-known yacht designer Robert Perry and commissioned by Kim Bottles of Bainbridge Island, Washington. The Northwest School students of the 2011 and 2012 contemporary boatbuilding classes worked on the project. For a school that teaches traditional wooden boat building, learning to build a hybrid of wood/composite construction using epoxy was a unique challenge. Continue reading

Kitchen after remodel

Kitchen Remodel with WEST SYSTEM Epoxy

 By Don Gutzmer

I told my wife that I planned to remodel the kitchen because we were replacing our appliances. The first thing she said was, “Not another project!” She has learned over the years that I will always be working on something.

Once I started the project, I learned quickly that you should never paint a wood surface that you will eventually want to strip the paint off. Think twice before painting Continue reading