Tag Archives: cover story

Oak and Walnut Staircase

EW-15 cover

Dean Wolfe of Manchester, California constructed this spiral staircase of red oak and black walnut.

This unique spiral staircase was designed and built by Dean Wolfe of Manchester, California. Dean used WEST SYSTEM® 105 Resin with either 205 Fast or 206 Slow Hardener, depending on the time need to assemble a part. 403 Microfibers was the adhesive filler for all bonding operations. Continue reading

Mahogany Masters I – Van Dam Custom Boats

by Captain James R. Watson

Epoxyworks 14

Cover Photo: ALPHA Z is like no other boat. It’s a stepped V-bottom planing runabout designed by Michael Peters Yacht Design.

If boat building was ever in a period of renaissance, it is now. One center for the revival in exquisitely constructed yachts is Van Dam Custom Boats near Lake Charlevoix in Boyne City, Michigan. Business partners Steve and Jean Van Dam have a 23 year history of building interesting wooden craft. Although Steve is a sailor, most of their work involves powerboats, custom one-offs and restorations. They are particularly noted for the fine detail of their wood/epoxy composite boats and their willingness to experiment with materials and structures. Continue reading

The Phoenix Racing Team Steams On

by Patrick Ropp

Epoxyworks 13

Cover Photo: “The last thing I needed to worry about was whether or not my boat would stay intact.

Tiptoeing on the edge of danger, I was crouched down on my knees in the cockpit of my ten-and-a-half foot “sheet of plywood” hydroplane, screaming across the water at speeds reaching 65 mph. Crossing the start line with wide open throttle, I, along with eleven other boats, aimed for the first turn pin. Who will make it there first? With just inches between boats, whitewater from the roostertails engulfed my boat and hammered against my helmet’s visor. These roostertails, which extended thirty feet behind the engine and turn fin, were difficult, almost impossible, to avoid. During this moment of frenzy, I prayed that another hydroplane had not stalled in front of me, or worse . . . flipped. Continue reading

TITANIC, the Model

by Richard Barrie

Epoxyworks #12, Fall 1998

Cover Photo: A familiar view of the TITANIC. A member of the film crew on the right gives the model scale.

Many models of the RMS TITANIC were built for the 1997 blockbuster movie. Two of them were built by Western Boatworks of Reseda, California using WEST SYSTEM® products exclusively. Continue reading

Stringer Repairs in Fiberglass Boats

by Brian Knight

Epoxyworks 11

Cover Photo: Fiberglass boats can be repaired with WEST SYSTEM Epoxy.

Fixing damaged or delaminated stringers is one of the most common repairs associated with fiberglass boats. The usual causes of stringer failure are disintegration of the stringer core material, impact damage from slamming and grounding, and fatigue from normal use. Although each repair situation has its own unique problems, the following techniques are fundamental to stringer repair. These guidelines will help you repair almost any damaged stringer. Remember, stringers are structural support members. As you repair or replace damaged material, use your best workmanship. Continue reading

Strip Construction, an Overview

by Captain James R. Watson

Editor’s note: to learn more about building the strip plank mailbox, paddle or clipboard in the featured image (above), see Start off Simple.

Epoxyworks #10, Winter 1998

Cover Photo: Strip construction is detailed throughout Epoxyworks #10.

We feature strip construction in this edition of Epoxyworks because of the wide range of projects we have seen over the years and the many we support on a daily basis. In most peoples minds, the beautiful, well-built stripper canoe almost defines the technique. But, we’ve also seen strip mailboxes and ships, cars and cradles, airplanes and artwork. The versatility of strip construction is well matched to the versatility of WEST SYSTEM® epoxy. Continue reading

Hodgdon Building 124′ Cold Molded Yacht

by Mike Barker

Epoxyworks9

Cover Photo: Even at this stage of construction, the 124′ Bruce King-designed sloop is impressive.

A Bruce King designed 124′ sloop is taking shape* at Hodgdon Yachts, Inc. in East Boothbay, Maine. It is the largest boat ever built at Hodgdon and one of the largest wood/epoxy yachts ever built. Continue reading

The Re-commissioning of Adagio

by Meade A. Gougeon

Epoxyworks 8

Cover Photo: ADAGIO was racing with fast company in the 1996 Port Huron to Mackinac Race.

It was after eight months of building that we originally launched Adagio, our 35-foot cruising trimaran. It was on July 6, 1970, and she was then a unique boat in three respects.

First, she was the first large wooden boat entirely bonded together with epoxy using no permanent fastenings. While this is common today, it was revolutionary stuff back when adhesives for wooden boatbuilding (including epoxies) were looked upon as a backup to traditional wood fasteners like nails, screws and bolts. Continue reading

The Structural Repair of Wingspread

by Brian Knight

Epoxyworks 7

Cover Photo: Wingspread, a Frank Lloyd Wright-designed residence near Racine, Washington.

Wingspread, a Frank Lloyd Wright-designed residence near Racine, Wisconsin, was in desperate need of stabilization. The roof and side walls were showing movement and cracks caused by extreme snow loads and previous remodeling. Because this house is on the National Register of Historic Buildings (NRHB), the owners and architects were restricted to stringent guidelines in making repairs. Continue reading

Drying DOVE’s Feathers

by Ginny Kienast

Epoxyworks 6

Cover Photo: With her blistered bottom fully repaired, DOVE takes to the seas in fine form.

After completing the tedious reconstruction of DOVE’s decks, we felt exhilarated and pleased. We had spent a year removing DOVE’s teak decks, drying out the foam sandwich core, reinforcing it with WEST SYSTEM® Epoxy and laying a new epoxy/fiberglass deck. It was a job we never wanted to undertake again. It was February 1991, and we were making a list of things to do so we could be cruising aboard DOVE within a few months. I could toss out my epoxy saturated clothes and finally think of basking on DOVE’s foredeck in some tropical cove. Continue reading