Tag Archives: 37

26' North Canoe

Unconventional Adventure–Building North Canoes

…For an Unconventional Adventure

by Ron Frenette

Epoxyworks 37

Cover Photo: Modern voyagers traverse the water in a 26′ North Canoe.

Canadian Canoes has been building wood strip epoxy canoes for some 35 years. We’ve produced many thousands of western red cedar canoe strips from clear planks which originated in British Columbia. Eventually we realized that ripping the strips one at a time then adding on the bead and cove profiles was terribly inefficient. With valuable input from Peter Feindel from Taurus Craco Woodworking Machinery, we used a milling machine to produce consistently accurate canoe strips. What once consumed five hours of monotonous work producing the strips for one canoe now takes about four minutes on the milling Continue reading

SLIVER Project

by Don Gutzmer

After attending the 2012 Port Townsend Wooden Boat Festival, I visited the Northwest School of Wooden Boat Building in Port Hadlock, Washington. School instructor Bruce Blatchley was excited to show off their one-of-a-kind boat project, Sliver. The 62-foot double-ended daysailer was designed by well-known yacht designer Robert Perry and commissioned by Kim Bottles of Bainbridge Island, Washington. The Northwest School students of the 2011 and 2012 contemporary boatbuilding classes worked on the project. For a school that teaches traditional wooden boat building, learning to build a hybrid of wood/composite construction using epoxy was a unique challenge. Continue reading

Advantages of 879 Release Fabric

Mike Barnard

When most epoxies are exposed to the atmosphere (especially cold and damp conditions) a secondary chemical reaction can occur at the surface of the epoxy, leaving a waxy looking by-product called amine blush. This water-soluble film appears only at the end of the cure cycle, and never at all when WEST SYSTEM® 207 Special Clear Hardener is used.

Much ado is sometimes made regarding blush, but the reality is, it’s easily avoided and easy to remove. Continue reading

Chamfer digs the new cabin sole on FUNKTIONAL

Replacing a Small Boat Cabin Sole

By Jeff Wright

The amount of wood used in a production fiberglass boat is significant; it is used for many things such as stringers, bulkheads, floors and backers. Higher quality production boats often use marine grade plywood for these applications but it can still be damaged by long term exposure to water. Continue reading

Improve Wooden Paddles with G/flex

By Tom Pawlak

G/flex epoxies weren’t developed with coating in mind, but early on in its applications testing we discovered it was excellent at dealing with impact. This became evident when we used G/flex 650 (the unthickened version) as a coating and when we used G/flex 655 (the thickened version) as a protective buildup.

G/flex 650 is not optimized for use as a coating, but we found it was worth the extra effort it takes to apply to wooden parts that might get dented in service, such as wooden canoe paddles and boat oars. As a coating, G/flex deflects without cracking when the wood beneath it gets dented. Continue reading

Small Projects and Repairs

By Jeff Wright

Many of our EPOXYWORKS articles feature projects that our customers have spent years building and represent major personal accomplishments. I also believe we have many customers who, like me, use WEST SYSTEM Epoxy simply to keep an older boat in good repair.

The following are examples of repairs and small projects that I have completed on my personal boat over the last ten years. These would apply to many production fiberglass boats. Since WEST SYSTEM Epoxy has a shelf life measured in years, it is easy to keep it on your shelf and tackle these tasks when it’s convenient. Continue reading

Smaller Can Be Better

Tips for mixing small batches of epoxy

By Tom Pawlak

My favorite way to mix small batches of WEST SYSTEM® Epoxy, when less than full pump strokes on the mini pumps are required, is by metering resin and hardener into a graduated cylinder made with a plastic syringe. The 807 Plastic Syringes, in our product line, can be modified for this by cutting off the end of the syringe body so it looks like the end of a clear piece of plastic tubing.

For the 5:1 mix ratio needed for 105 Resin and 205 Fast Hardener or 206 Slow Hardener, you’ll need to measure ¼” back from the cut off end of the syringe body and make an Continue reading

Kitchen after remodel

Kitchen Remodel with West System Epoxy

 By Don Gutzmer

I told my wife that I planned to remodel the kitchen because we were replacing our appliances. The first thing she said was, “Not another project!” She has learned over the years that I will always be working on something.

Once I started the project, I learned quickly that you should never paint a wood surface that you will eventually want to strip the paint off. Think twice before painting Continue reading

What’s New at Staudacher’s Shop

By Don Gutzmer

Aircraft designer and builder Jon’s Staudacher’s newest project is an enclosed wood trailer for his new race car. Jon designed a trailer to be suitable for hauling his race car and living in over a weekend at the race track. The trailer was built by scarfing and gluing together individual pieces of wood to form a beautiful natural wood finished race car trailer. Jon always surprises me with how innovative he is with projects. After Jon built an open wheel race car he had a design in mind for a new plywood trailer. Continue reading

Mother of Invention–Spring Loaded Wire Cutters

By Tom Pawlak

In 2011, our Technical Advisors Bruce Niederer and Don Gutzmer were packing tools for a trip to Mystic Seaport where they would once again provide guidance and instruction to families participating in the WoodenBoat Show’s Family Boatbuilding event. They recalled from the previous summer that spring loaded wire cutters were very helpful for removing the twisted copper wire used to temporarily hold stitch and glue boats together after the joints cured. Unfortunately, none of the spring loaded wire cutters could be found.

We took a pair of conventional wire cutters (no spring attached) that we had on hand Continue reading