Category Archives: Boat Repair

BOLERO Restored

By Joe Parker

“Maybe the prettiest yacht ever built.” That is what some folks say about Bolero. Of course, beauty is in the eye of the beholder, still, very few boaters would be able to take a quick glance at this yacht and not continue to stare and measure every detail with their eyes. Any sailor would imagine themselves on board sailing for Bermuda or their destination of choice. Her proportions are just right and the construction details are elegant and refined. Continue reading

Harken Flexible Furler Repair

By Tami Shelton

I have a now-discontinued Harken furler unit for my F-27GS trailerable trimaran. This furler is made of an extruded PVC foil with a braided stainless internal liner, with a rod that passes through as the actual forestay. I really like this flexible foil because of its ease of use when raising the mast as well as the fact that it can be somewhat coiled and stowed in the boat for travel. Continue reading

Repairing a Plastic Hatch with G/Flex

By Tom Pawlak

A local sailor stopped by our shop with an old plastic hatch that was slightly warped and badly cracked. He hadn’t been able to find a similar hatch to replace it. He wondered if we had an epoxy that could be used to repair the hatch. I said G/flex would likely work but to know for sure we needed to do a bit of adhesion testing. Continue reading

International Yacht Restoration School (IYRS)

By Cynthia Goss

If you travel to the campus of the International Yacht Restoration School, you might think you are walking into the past. The staff offices are inside a restored 1831 mill building. Students restore wooden boats from the 19th and 20th centuries while learning plank-on-frame construction inside a cavernous building from 1903. And hanging off the IYRS docks are majestic classics from a bygone era. Continue reading

Using G/5 as a Clear Filler for Dented Varnish Trim

By Tom Pawlak

A few years ago a customer approached me at one of the trade shows to say he loves our G/5 Five-Minute Adhesive for filling dents in wood trim prior to reapplying varnish. I thought what a great idea. It cures clear, can be wet sanded in an hour (longer if you are dry sanding) and can be varnished over without a problem. It looks much better than filling with wood putty because it is clear. It can be difficult matching the surrounding wood color when filling with wood putty.

I used his tip the last time I prepared my wood strip canoe for a fresh coat of varnish. It had Continue reading

A Quick Fix to a Broken Spinnaker Pole

By Meade Gougeon

Adagio, our 35′ trimaran, was already off to a bad start in the 100th anniversary of the first running of the Chicago to Mackinaw race with an over-early call by the race committee. Everything went downhill from there.

Less than an hour into the race the luff wire in our number one genoa parted, putting our crucial 360 sq ft light air weapon out of business. Attempts to use it to leeward on our spinnaker pole resulted in more loads than the pole was designed to handle. It collapsed with a bang! Continue reading

Thunderbird

BY MIKE BARKER

A little history lesson. Last year a cousin of the Gougeon Brothers, David Huskins and his family, visited the Thunderbird Lodge on Lake Tahoe. He sent us a couple photos of Thunderbird, the legendary commuter yacht designed by John L. Hacker in 1939. It was commissioned by George Whittell and built by Huskins Boat Works in Bay City, Michigan.  Continue reading

G/flex Saves the Race

By Grace Ombry

Robert Patenaude had ten miles left to reach the finish line in the Bermuda One-Two offshore race when a 30-ton whale hit Perseverance, his C&C 41, seriously damaging the rudder. Not content to drop out of the competition, he called on his racer friends to help him remove the 160 lb, 9′-long rudder from the boat while it was still in the water. He reasoned that if the contenders in the Puma or Vendee Globe races could make major repairs without dropping out of a race, he could too. Continue reading

Repairing a Royalex Canoe with G/flex Epoxy

By Bruce Newell and Stan Bradshaw

The wooden gunwales of Royalex canoes can rip a hull apart if left out in bitter cold temperatures. Somewhere south of freezing, the plastic body of the canoe shrinks while the dampish wooden gunwales expand. Unless the screws affixing the inwale and outwale are backed out, they pin a shrinking hull to an expanding gunwale, and something will give. That something is always the hull. Continue reading