The WEST SYSTEM User Manual describes the basics of fiberglass cloth application and coating for clear finishing over wood. This article is the ultimate guide to applying fiberglass over a woodstrip hull to achieve a perfect finish. Ted Moores is a master of the perfect finish, author of CanoeCraft and KayakCraft and co-owner of Bear Mountain Boats. Continue reading →
Bear Mountain Boat Shop, owned by partners Ted Moores and Joan Barrett, is well known for pioneering effective methods of woodstrip epoxy small boat construction and for sharing that expertise with amateur builders around the world. CanoeCraft and KayakCraft, written by Ted Moores, have encouraged thousands to build light weight wooden craft with professional results while using the most advanced materials available. Ted’s fascination with canoes and heritage craft began in 1972. Since that time, the company has built and restored numerous boats from mahogany runabouts to the fastest sprint racing canoes on the market. Continue reading →
Waters Dancing started selling boat kits in the late 1950’s. The company is putting finishing touches on a new line of competitively priced kit kayaks from 14′ to 21′. Their Lightning 17′ has proven itself in the field, with many already built and paddled throughout North America. Don Moore has developed a unique method to join plywood and assemble boats. Continue reading →
Editor’s note: to learn more about building the strip plank mailbox, paddle or clipboard in the featured image (above), see Start off Simple.
Cover Photo: Strip construction is detailed throughout Epoxyworks #10.
We feature strip construction in this edition of Epoxyworks because of the wide range of projects we have seen over the years and the many we support on a daily basis. In most peoples minds, the beautiful, well-built stripper canoe almost defines the technique. But, we’ve also seen strip mailboxes and ships, cars and cradles, airplanes and artwork. The versatility of strip construction is well matched to the versatility of WEST SYSTEM® epoxy. Continue reading →
Modern strip composite construction uses narrow strips of wood or foam to make a low density core material. These strips are easy for one person to handle and are readily assembled into complex shapes. However, this assembled structure does not have much strength until it is covered inside and out with a high density fiber reinforced skin—usually fiberglass cloth. The process of making and fitting the narrow strips together is more time consuming than bending a sheet of plywood, but the technique allows for more creativity in the design. Continue reading →
Once I went over a small falls in my stripper kayak. At the bottom was broken concrete with rebar in it. I clenched my teeth as the little kayak ground over it—hoping I’d built it tough enough. Fortunately, when I pulled to the bank to inspect the damage, there were only superficial scrapes. Continue reading →
If you build enough strip plank projects, at some time or another you will need to bend strips around a curve sharp enough to break the wood strip. Here’s how to make bending the strips possible. Continue reading →
CAUTION: Strip planked projects can warp to the point of being unusable if one side of the wood core is fiberglassed and the other side is left unsealed. Changes in wood moisture content on the unsealed side will cause the project to change shape. The potential for warping is greatest on thin wood-strip projects like canoes and kayaks. The thinner the planking, the greater the risk. Continue reading →
If you are using the strip planking method to build a canoe, kayak or even a telescope, you already appreciate the beauty of wood. The following tips will help you achieve the clearest possible fiberglass coating to protect and reinforce the wood and show off your handiwork. Continue reading →