Category Archives: Architecture

G/flex Does It

By Hugh Horton

The project was creating a shower pan for an Americans with Disabilities Act (ADA) bathroom in the home I’ve been building in Cedar Key. How does one satisfy shower pan requirements of Levy County Florida and meet ADA suggestions, too, when the floor is concrete, twelve feet above ground? Continue reading

columns

Pleasant Bay Columns

By Suzanne Leahy

Epoxyworks 34

Cover Photo: The finished 24′ front columns built by Pleasant Bay Boat & Spar Company.

Pleasant Bay Boat and Spar Company is a boat building and spar fabrication shop located in Orleans on beautiful Cape Cod. We have been building, restoring and repairing boats on the Cape since 1999.

Shortly after I set up shop, I began making spars and created a niche for the business. With a lot of help and advice along the way, I developed an efficient system to make hollow “bird’s mouth” poles that were turned into masts, booms and gaffs for sailboats, and flagpoles. The machinery didn’t know the difference. Working with boat builders and designers pushed us to go further. The crew expanded to include Doug Ingram, our full time spar maker. The masts got longer and more complicated. Flagpoles were shipped as far away as Bermuda or installed on the facade of the Federal Reserve Bank in New York. Our reputation grew exponentially with the level of experience. Continue reading

Revisiting a Church Window Restoration

By J.R. Watson

Those working on projects that use epoxy for restoration and rot repair often ask, “How long will this last? Will the rot return?” At Gougeon Brothers, Inc., we have lots of in-house test approaches that can analyze tension, compression, shear, and fatigue. We can also predict the consequences of ultra-violet, arid, tropical, and cold conditions. Still, there’s nothing like real-world performance over time. Continue reading

A Quick Architectural Fix

by Mike Barker

Last summer I used WEST SYSTEM® Epoxy to repair a small section of rot in a rough sawn cedar trim board on my house. Before gutter was installed, the trim board was wet frequently, but well ventilated. Only a narrow center section of the #2 grade, 1″×12″board seemed to be vulnerable. Continue reading

No Visible Means of Support

By Brian Knight

It was only after I said “No problem” to my sister’s request for a shelf installed on the wall of her new house that she dropped the other shoe. She wanted the shelf cantilevered from the wall with nothing visible holding it up. “Simple,” I said out loud, but I was thinking, “how the heck am I going to do this?” I decided to use hardware bonding to install the shelf. Continue reading

Supported in Style

carport

This beautiful carport was designed by Barron & Toups of New Orleans, LA and buildt by John M. Davis

By John M. Davis

These pictures show a recent project in which I put WEST SYSTEM® to good use. The shade slats shown were attached to their notched supports by ‘blind’ nails (8D hot-dipped galvanized finishing, with the heads clipped after being driven into the notches halfway) and 105/209 applied in the two-stage manner. Continue reading

A Laminated Boat Shelter

By Captain James R. Watson

Steve Taylor of Steve Taylor-Builder, Inc. contacted us before undertaking a rather interesting project. He was about to build a boat shelter on an island in the St. Lawrence River. The design called for a row of curved laminated wooden struts, or columns supporting curved laminated tapered beams that would cantilever over the boat. The 25′ tall, 60′ wide structure would support a weatherproof fabric that would shelter both the dock and the boat. Continue reading

Wingspread Great Hall repair

An Update on Wingspread

By Brian Knight

In Epoxyworks Number 7 I wrote The Structural Repair of Wingspread about engineering and construction involved in the structural stabilization a Frank Lloyd Wright-designed house in Racine, Wisconsin. At that time, the East Wing of the house was undergoing stabilization. Now, one year later*, work on the East Wing is complete and work is progressing on the Great Hall. The cast of characters remains the same for this phase of the project as it was for the East Wing. Robert Silman Associates, Inc. is the project engineer. Bentley & Son Construction Services is the general contractor and Palmer Johnson, Inc., a yacht builder, provides the laminating crew. Continue reading

The Structural Repair of Wingspread

by Brian Knight

Epoxyworks 7

Cover Photo: Wingspread, a Frank Lloyd Wright-designed residence near Racine, Washington.

Wingspread, a Frank Lloyd Wright-designed residence near Racine, Wisconsin, was in desperate need of stabilization. The roof and side walls were showing movement and cracks caused by extreme snow loads and previous remodeling. Because this house is on the National Register of Historic Buildings (NRHB), the owners and architects were restricted to stringent guidelines in making repairs. Continue reading

An Epoxy & Fiberglass Roof

by C. Joe Parker

Bill Wendt called and described how his flat roof had been leaking. He said he was also putting an addition on the house, and wanted to use the same flat roof design so the addition would blend in with the rest of the house. But first he wanted to eliminate the roof leak. Continue reading