Cover Photo: Greg Hatten battles white water on a trip trough the Grand Canyon in his replica dory, PORTOLA.
On March 21, 2012, river runners from five western states, Canada, Japan and Chile launched five homemade boats, replicas of important historical designs, in an attempt to complete a 24-day self-guided traverse of the Colorado River through Grand Canyon. The replica boats represented a snapshot of river running in Grand Canyon during the 1950s and 1960s, just before Glen Canyon Dam took control of the Colorado River through Grand Canyon. Continue reading →
This article is Lesson 4 of a series. See bottom of page for links to additional articles in this series.—Ed.
The way a finish ages has everything to do with the way it is anchored to the wood. Sealers and primers are often taken for granted; we simply read the can and follow directions. There are so many reasons for using a sealer and many methods for applying them. Let’s look at what we learned while sealing Sparks, the electric launch I built. Continue reading →
A grapnel or grappling hook is a device with curved tines or “flukes” attached to a rope used for retrieving overboard objects. For pleasure boaters, a grapnel should be small, lightweight and made of non-rusting materials. I think every cruising boat should have one. The only ones I could find were too large, or were a folding grapnel anchor, not a retrieving hook.
To get what I wanted I had to make my own. I settled on a treble configuration and chose galvanized steel. Although plenty strong, this grapnel is intended for light service, up to about 40 lb, which is about as much as the average person can lift with a line anyway. Continue reading →
Ten years ago the rear fender on my son John’s 1991 Honda Accord was damaged just forward of the wheel. It had been repaired at a local body shop, but four months later the same fender was rusting. I took it back to the body shop. The manager apologized and agreed to redo the job, but said there wasn’t much metal for his technicians to work with because the car had rusted significantly prior to the accident. He couldn’t guarantee that it wouldn’t rust again.
I asked him if he would consider painting both rear fenders in exchange for me rebuilding the problem fender, and he agreed. I planned to rebuild the fender myself with epoxy, and also rebuild the rusted fender on other side. I knew I’d be able to do a much better job with WEST SYSTEM Epoxy and fiberglass than with the polyester-based putties the auto body repair shop had used. Continue reading →
By Julie Van Mullekom
Are you the kind of person who just can’t get enough of a good thing? Looking for a better way to squeeze out that last little bit of G/flex adhesive from your tube rather than resorting to pliers, a vise or maybe even Grandma’s rolling pin? Maybe you’d like to get a fatter bead of adhesive or your tube is a bit clogged. Boy do we have the some easy and inexpensive tricks for you! Continue reading →
While WEST SYSTEM® epoxy has a long shelf life, age will eventually affect its handling characteristics and cured strength. When stored for very long periods, hardeners may turn darker (reddish to purple), become thicker and give off more odor. 105 Resin may lose some clarity and also become slightly thicker. Use extra care when mixing age-thickened products (stir extra thoroughly), and don’t use old epoxy if color or clarity is crucial to your project. Continue reading →
John and his daughters aboard the skiff MISS HAN-LEY
By John Wojciechowski
When I told my brother that I was going to build a boat he asked me, “Why?” I didn’t discover the answer until after the project was completed.
I work in the Operations Department at Gougeon Brothers, Inc. and have been here 12 years making WEST SYSTEM® products: epoxy resin, hardeners, fillers, packaging fiberglass etc. But I’d really never used it on a big project. The company has always been involved in boats and boatbuilding, so I figured a boat project of my own would provide me with some ‘how to’ epoxy experience.
I could envision my two young daughters rowing a boat their dad built, but I had to convince my wife. I like to fish and so do my girls, so a good fishing skiff couldn’t hurt. “Think of all the fish fries,” I told my skeptical wife. Continue reading →
Over the course of the last couple years Gougeon Brothers Inc. has partnered with Waste Management Inc. to implement a comprehensive recycling program that has been both simple and effective. We are now recycling emptied plastic and metal containers, shrink wrap from bulk packaged items, dispensed adhesive cartridges, cardboard boxes, miscellaneous soft and rigid plastic items, office paper, magazines, etc.
Our customers may also recycle many of the containers and related packaging items Continue reading →
In this article I’ll describe our standards for testing epoxy and how we test epoxy to determine its handling characteristics and cured physical properties.
Testing Standards These are the standards we follow no matter which epoxy we are characterizing.
Two-week room temperature cure After proper metering and thorough mixing epoxy will continue to cure after it has solidified, until all amines have paired up. Over years of testing we have found that two weeks of curing at room temperature, which we define as 72°F (22°C), is a good indication of its full strength.Continue reading →
The following photos detail some recent repairs made by the owner and crew of Jester, a 2005 C&C 99. Jester is well equipped and has been meticulously maintained by her skipper and only owner, Greg Horvath. Jesterhas only sailed in fresh water and is stored indoors during the winter. She is also the boat I’ve raced aboard here in Saginaw Bay as well as around the Great Lakes including the Port Huron to Mackinaw Race and the Ugotta Regatta in Harbor Springs. Continue reading →